Toxic gas emission from transponder

  • Safety Flash
  • Published on 1 July 2002
  • Generated on 16 February 2026
  • IMCA SF 05/02
  • 2 minute read

One of our Members reported an incident involving lithium chloride batteries in a transponder unit which, having been recovered from depth, released a gaseous white powder through its vent valve. The gas was believed to be toxic.

What happened?

People in the vicinity were immediately told to evacuate the deck area and brought into the accommodation. The air flow in the accommodation was increased to minimise the possibility of the gas entering the ship’s internal facilities. The intakes were well away from the transponder.

Those on board immediately contacted the manufacturer. It was established that the most likely explanation of the whitish substance was a combination of sulphur dichloride and hydrogen chloride, both toxic. This combination is caused when the chemicals contained in lithium/thionyl chloride (LiSOCI) batteries leak and come into contact with water. Their advice was to leave the transponder alone until it had stopped venting before going near it and then to quarantine the unit.

The unit vented for some 10 hours before the relief valve reset. (The transponder was still under around 2 bar internal pressure.) It was removed to a well ventilated area, away from general operations, until specialists from the manufacturer could deal with the unit. It was later dis-assembled under controlled conditions using specialist PPE. The unit was then returned to the manufacturer in specialist packing for analysis.

The white powder contamination on deck was neutralised with sodium bicarbonate (baking soda) and washed by fresh water.

All people using transponders, beacons or similar battery powered underwater units should heed this notice, obtain relevant safety data from the battery supplier/manufacturer, and be aware of precautions they must take, especially if they either observe venting of the unit, or suspect water ingress into the unit.

Latest Safety Flashes:

Fall from height during mooring due to rope tension reaction

Rope became entangled with the propellor during mooring operations of a tanker causing the operator to lose balance and fall onto the lower platform.

Read more
Missing protection – progressive wear on hydraulic hoses causes damage

During an inspection, several hydraulic hoses and fuel hoses were found in direct contact with surrounding surfaces and sharp edges.

Read more
Small engine room fire – flammable object ignited

While ramping up the starboard main engine, a small flammable foreign object ignited.

Read more
Positive: damage to Fast Rescue Craft davit wire rope caught before failure

During routine checks, it was observed that the FRC davit wire rope had a visible fracture at the socket termination area.

Read more
BSEE: Miscommunication and trapped pressure causes injury during valve maintenance

BSEE has published Safety Alert 509 relating to a gas release incident on an offshore platform.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.