Near-miss: Multiple potential dropped objects discovered during loading of spooling unit

  • Safety Flash
  • Published on 22 May 2017
  • Generated on 6 April 2026
  • IMCA SF 11/17
  • 2 minute read

A vessel loaded a spooling unit and other cargo onto a platform. After lifting operations were completed, the platform reported that multiple potential dropped objects (total 19 items) had been identified on the spooling unit.

What happened?

The potential dropped objects were mainly loose and unsecured items on the spooler working platform, on its upper level. The following were found, amongst other things: spooler locking pins weighing 7 kg each, securing nuts and bolts, unsecured spooler in cradle, unsecured gratings and unattached grating securing chain.

the platform reported that multiple potential dropped objects (total 19 items) had been identified on the spooling unit

What went wrong? - Investigation and findings

Three separate opportunities to check for potential dropped objects were lost. Work instructions, procedures and the requirements of company safety management systems were not followed.

  1. The vendor did not properly check the spooler unit for potential dropped objects before shipment.

  2. Crew on the quayside did not properly check the spooler for potential dropped objects before load out onto the vessel. A specially designed inspection gantry unit was not used.

  3. The vessel’s deck crew did not visually check the upper working platform of the spooling unit for any loose items before lifting the load to the platform, despite of direct requirement of vessel owners safety management system (SMS).

What lessons were learned? And what were the actions

  • Large and complex objects – such as this spooling unit – should be subject to thorough inspection for potential dropped objects at every stage of the transportation process.

  • Do not under-estimate the hazards of loose objects falling from loads from trailers on the road or during loading operations.

  • Crew should be alert at all times to the danger of potential dropped objects and should never be under the load.

Latest Safety Flashes:

MAIB: Sinking of tug Biter with loss of two lives

MAIB has published Accident Investigation 17/2024 relating to the girting and capsize of tug Biter with the loss of two lives.

Read more
Dropped object – strop parted over sharp edge

A cylinder was lifted to a height of approximately 6 metres over deck of the vessel, the sharp steel edges of the cylinder cut through the firehose protection and caused the strop to part.

Read more
Person injured when pry bar slipped

A crew member who was applying downward pressure to their pry bar to lift a track, fell towards the deck when the pry bar slipped.

Read more
MSF: High potential near miss during FRC maintenance

The Marine Safety Forum has published Safety Alert 26-01 relating to an incident where there was an unplanned lowering of an FRC to the sea

Read more
BSEE: Crane incident leads to serious facial injuries

BSEE has published Safety Alert 512 relating to a crane incident during well abandonment which led to a worker being struck and suffering serious facial injuries.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.