Head Injury in Engine Room

  • Safety Flash
  • Published on 14 August 2025
  • Generated on 29 September 2025
  • IMCA SF 14/25
  • 2 minute read

A Chief Engineer sustained a head laceration injury.

What happened?

A Chief Engineer sustained a head laceration injury after accidentally striking his head on the sharp edge of a lighting protection grille rod installed at a height of 168 cm in the engine room. 

Location of lighting and lighting protection grille rod hazards.

Why did it happen?

  • The head-room was low, and the lighting protection grille was lower still at 168 cm above deck, posing a physical hazard at head level.
  • The “protective” grille was itself harmful, with sharp, unprotected rod ends which created a risk of laceration or impact injury.
  • No adequate PPE (safety helmet) was worn at the time of the impact, increasing injury severity.
  • This obvious hazard was overlooked during installation and routine checks following installation.

Learning

  • Consider a hazard hunt to identify all snagging points (risk to head/body)
    • Could there be some you hadn’t thought of, or that were missed the first time around?
    • Reassess familiar spaces, not just obvious major equipment areas. What about the mess, the corridor in the accommodation etc etc.
  • Can the hazard be engineered or designed out – that’s ideal but not always practical;
  • Can some form of protective pad be applied?
  • Can sharp edges or low-hanging objects be appropriately marked?
  • Does everyone know about the hazard? Is it worth a reminder at the tool box talk? “Watch out when you go past here, there’s a low bit where you have to duck to get through.”
  • Think through hazard awareness and reiterate PPE use (such as helmets in machinery spaces).

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