Uncontrolled movement of crane jib during inspection

  • Safety Flash
  • Published on 3 December 2008
  • Generated on 15 August 2025
  • IMCA SF 17/08
  • 2 minute read

A Member has reported an incidence of uncontrolled movement of a crane jib during inspection operations. 

What happened?

The crane boom/knuckle had been lowered to deck to enable access to the main hoist sheave for inspection and maintenance purposes. The crane was powered down and the operator was not in the cab. During the inspection there was an uncontrolled movement of the knuckle section along the deck of approximately 30cm towards the crane pedestal.

The hydraulic cylinders in the main boom were not fully closed when the crane was stowed in this position; therefore the weight of the jib was able to overcome the friction on deck and thus caused the movement of the knuckle head across the deck. At the time of the movement the inspector had been positioned close to the equipment in order to gain access on either side for a complete overview.

Main boom cylinders not fully closed

Main boom cylinders not fully closed

Main boom cylinders fully closed

Main boom cylinders fully closed

A number of key lessons were drawn from this near-miss:

  • Conduct such inspections and ‘routine’ maintenance with the crane stowed in dedicated parking position i.e. crane crutch.
  • Ensure that the main boom cylinders are fully closed to avoid uncontrolled movement of crane jib.
  • Follow approved procedures and always fully brief third party personnel during a toolbox talk prior to commencing the operation.
  • Follow and adhere to the permit to work system, review and risk-assess specific tasks.
  • Ensure that a complete and thorough shift handover is conducted at all times and strive to identify any hazards while the job is in progress; . Barrier off work-site and ensure all personnel are aware of the potential hazards.
Deck area where uncontrolled movement of the knuckle occurred

Deck area where uncontrolled movement of the knuckle occurred

Correct angles and position of crane

Correct angles and position of crane

Correct boom position during the inspection operation

Correct boom position during the inspection operation Safety Event Published: 3 December 2008 Download: IMCA SF 17/08 IMCA Safety Flashes 2024 2023 2022 2021 2020 2019 2018 2017 2016 More ...

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