UK HSE: Worker suffers life-changing crush injuries – rotating machine

  • Safety Flash
  • Published on 18 December 2018
  • Generated on 30 December 2025
  • IMCA SF 28/18
  • 1 minute read

The UK Health and Safety Executive (UK HSE) have prosecuted a printing company after an employee suffered life-changing crush injuries whilst cleaning rotating machinery.

The injured person sustained the crush injury whilst cleaning a rotating roller on a production line.  The cloth that the worker was using got caught in the machine, and the worker was drawn into the rollers.  The incident resulted in the employee having the middle finger of the right-hand amputated; two other fingers were fractured and there was some degloving of the skin.

HSE investigation revealed that the company had not adequately guarded the rotating rollers, which would have prevented access to the dangerous parts of the machinery.  The UK HSE noted that “This injury could have been easily prevented, and the risk should have been identified. Employers should make sure they properly assess and apply effective control measure like suitable guards, to minimise the risk from dangerous parts of machinery”.

Latest Safety Flashes:

Two Walk-to-Work gangway incidents

A member reports two related incidents involving Walk-to-Work gangways.

Read more
Dropped object – Bailout cylinder inside diving bell

During bell preparations for saturation diving operations, an incident occurred within the vessel’s saturation system.

Read more
Man overboard in port: Seaman falls from quay access ladder

A crew member fell overboard during operations alongside.

Read more
LTI: Leg injury while using hand-held grinder

A worker suffered a leg injury whilst using a hand-held grinder.

Read more
BSEE: Anchor-handling causes damage to subsea equipment and triggers gas release

The United States Bureau of Safety and Environmental Enforcement (BSEE) has published Safety Alert 508 on 30 September 2025.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.