Near miss: pipe dropped from pipe supports
- Safety Flash
- Published on 13 December 2022
- Generated on 23 June 2025
- IMCA SF 28/22
- 2 minute read
During the cleaning of a section of pipe at a third-party facility, the pipe rolled off the pipe support easels and dropped to the floor.
What happened?
There was no injury to personnel nor damage. The incident happened when a worker was using an angle grinder with an abrasive sanding wheel to clean the pipe. The pipe was supported by two easels at either end with only minimal wedges or restraint to prevent the pipe rolling off the supports. The worker turned the pipe to get to the underside and during this action the pipe rolled off the supports dropping to the ground.
Dropped pipe from pipe supports
Previous Incident – 8m pipe length stored on support stand with no stoppers or wedges
Previous Incident – Dropped welding coupon from support single stand
Our member reports that this is the third incident in the last 12 months with a similar cause – inadequate supports used while working on pipes.
What went wrong?
- There were inadequate supports used for working on and storing pipes.
- There was a failure in procedures and risk assessments, to address the manual handling aspects of pipes on temporary supports.
- There was a failure to learn from previous industry incidents.
- Previous inspections and audits had failed to verify controls and preventive measures.
- Human factors, risk perception and competency of personnel involved in operations.
Recommendations
- Ensure effective risk assessment of temporary pipe stand / support arrangements.
- Use rollers or other mechanical devices to turn a pipe.
- Managing third party suppliers and contractors:
- Set clear expectations on what should and should not be done.
- Have formal agreements in place on the level of oversight, mode of control and accountability.
- Schedule audits, inspections, and verifications of third party operations.
- Support third party contractors and consider regular fresh eye reviews of work tasks and equipment in use.
• Remember that you can and should STOP THE JOB if you think it is unsafe. Don’t hesitate to do so.
Related Safety Flashes
-
IMCA SF 24/22
1 November 2022
-
-
IMCA SF 17/22
14 July 2022
IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.
The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.
All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.
IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.
The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.
Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.