First aid injury: Thermos cup exploded after being in hyperbaric environment
- Safety Flash
- Published on 13 May 2014
- Generated on 16 April 2026
- IMCA SF 07/14
- 2 minute read
A Member has reported an incident in which a brushed aluminium ‘Thermos’ style cup exploded after being taken out of a hyperbaric environment.
What happened?
The incident occurred when the cup – which had been in Sat at -256 fsw with the diver – was placed in the medical airlock and brought to the surface. Once at surface pressure the Assistant Life Support Technician (ALST) removed the cup and placed it under his arm, whereupon a violent separation of the cup from its plastic base occurred. The ALST suffered minor bruising and the cup was destroyed. Immediate medical attention was given, and a proper and timely notification to the appropriate authorities was made. The remains of the cup were retained for investigation.
Our member’s investigation noted the following:
The diver had considered that there was no risk of a pressure differential as the interface between the metal and the plastic base on the cup was of insufficient strength to allow a pressure differential to form.
Our member took the following actions:
- Advised divers in saturation what had happened.
- Asked them to check carefully for additional objects of a potentially hazardous nature.
Our member made the following recommendations:
- Allow this style of cup or vessel in the saturation chambers only if drilled to prevent pressure build up.
- Add non-venting thermal vessels to the list of items forbidden for use in saturation chambers.
Related safety flashes
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IMCA SF 08/06
22 June 2006
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