Hand injury while using hydraulic impact wrench

  • Safety Flash
  • Published on 27 July 2011
  • Generated on 13 June 2026
  • IMCA SF 08/11
  • 2 minute read

A Member has reported an incident in which a diver sustained a cut injury to his left hand palm whilst working with a hydraulic impact wrench.

What happened?

A team of two divers was engaged in removing bolts of an old riser clamp at shallow depths. During one such bolt removal, when the first diver held the wrench’s trigger handle using one hand, the wrench socket came off from the bolt and the wrench began to fall. He attempted to prevent the wrench from falling to the seabed, and whilst doing so, his left hand came in contact with the rotating/revolving socket, and the socket retaining pin (makeshift welding rod) cut the palm of his left hand.

The diver was safely and promptly recovered to surface and provided with first aid. Then he was sent to the doctor for further evaluation. He resumed duty on the same day.

What were the causes?

Investigation revealed that a long welding rod twisted around the socket had been used as a retaining pin to prevent the socket from falling off during use. This practice was considered ‘normal’.

Use of welding rod as a retaining pin

use of welding rod as a retaining pin

use of welding rod as a retaining pin

use of welding rod as a retaining pin

Actions

The following actions were taken to prevent recurrence:

  • As advised by the manufacturer, use of the correct size and length of retaining pin, covered by an O-ring, to secure the socket.
correct size and length of retaining pin to secure the socket

correct size and length of retaining pin to secure the socket

correct size and length of retaining pin to secure the socket

correct size and length of retaining pin to secure the socket

Latest Safety Flashes:

Arm injury – need for focus on safe isolation and task control

A worker sustained an arm injury while troubleshooting a malfunctioning garbage compactor.

Read more
Floodlamp causes scaffold board to start smouldering

Workers on the accommodation deck noticed light smoke emanating from a nearby scaffold structure.

Read more
Lamp fixture fire in office cabin

A fire broke out in a ceiling lamp fitting in a cabin on a vessel.

Read more
BSEE: Prevent fires by inspecting cords, plugs and welding leads before use

The United States Bureau of Safety and Environmental Enforcement (BSEE) has published Safety Alert 515.

Read more
More positive stories

Some more stories of good things happening – what went right.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.