Lost time injury (LTI): Hand cut during cutting operations

  • Safety Flash
  • Published on 4 September 2012
  • Generated on 14 February 2026
  • IMCA SF 09/12
  • 1 minute read

A Member has reported an incident in which a welder badly cut his hand using a hand-held circular cutting tool.

What happened?

The incident occurred when a sub-contractor welder was cutting off an air vent in preparation for further welding work. Shortly after he started work, there was a loud shout and the chief mate rushed to him to find out that the welder has cut his palm all the way to his two fingers. First aid treatment was administered before he was taken to hospital for surgery. It was confirmed that two of his finger bones and veins were broken and cut off respectively.

Our Member’s investigation noted the following:

  • The welder had been through job hazard analysis (JHA) training on the morning of the day of the incident.
  • The welder was rushing to finish the job.
  • The welder replaced the blade in his cutting machine but was distracted and failed to fix back in place the blade protective guard.
Cutting machine (with blade guard fitted)

Cutting machine (with blade guard fitted)

Hand/arm following treatment

Hand/arm following treatment

Latest Safety Flashes:

Fall from height during mooring due to rope tension reaction

Rope became entangled with the propellor during mooring operations of a tanker causing the operator to lose balance and fall onto the lower platform.

Read more
Missing protection – progressive wear on hydraulic hoses causes damage

During an inspection, several hydraulic hoses and fuel hoses were found in direct contact with surrounding surfaces and sharp edges.

Read more
Small engine room fire – flammable object ignited

While ramping up the starboard main engine, a small flammable foreign object ignited.

Read more
Positive: damage to Fast Rescue Craft davit wire rope caught before failure

During routine checks, it was observed that the FRC davit wire rope had a visible fracture at the socket termination area.

Read more
BSEE: Miscommunication and trapped pressure causes injury during valve maintenance

BSEE has published Safety Alert 509 relating to a gas release incident on an offshore platform.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.