Hand injury from falling object during lifting operations

  • Safety Flash
  • Published on 16 April 2021
  • Generated on 15 June 2025
  • IMCA SF 11/21
  • 2 minute read

A lifting saddle broke, causing a hose to swing and hit a crewman, causing an injury to his hand

What happened?

The incident occurred at completion of cement pumping between a vessel and a rig.

During recovery of the cement hose, the saddle handle broke, and this caused the hose to swing and hit the AB, who at that moment was giving a signal to the crane operator.

He was not under the hose or the load, but was approximately 10 metres away.

Part of the hose was still in the water.  

He was in the line of fire when the hose swung in his direction and he braced using his forearm, resulting in an injury.

What were the causes?

  • The lifting saddle broke where the sling was incorrectly attached.

  • The hose was lowered from the rig to the vessel deck only slinging the handle of the saddle and not passing it around the hose.

  • The deck crew noticed this incorrect lifting arrangement but did not stop to correct or change it, and give the instruction to pick up.
Hand injury from falling object during lifting operations

Showing point where saddle broke and sling was connected

Diagram Showing Lifting Arrangement Used (Incorrect)

Diagram showing lifting arrangement used (incorrect)

Actions

  • Stop Work Authority should be exercised if incorrect procedures and unsafe conditions are noticed, particularly during lifting operations.

  • Thorough and regular inspection of all loose lifting equipment.

Members may wish to refer to:

Latest Safety Flashes:

LTI: Back injury in Confined Space (Tank Entry)

A worker sustained a back injury while transiting through a lightening hole within a confined space.

Read more
Injury to thumb during lifting operations

Whilst attempting to land a piece of equipment onto a flatbed trailer, a crew person suffered a thumb injury.

Read more
MAIB: LTI – fingers lost during mooring operations

The UK Marine Accident Investigation Branch (MAIB) has published Safety Digest 1/2025.

Read more
Hand injuries dealing with sharp objects

A member reports two separate incidents relating to sharp objects.

Read more
BSEE: Failure to identify and restrict access to faulty gratings

The Bureau of Safety and Environmental Enforcement of the United States (BSEE) has published Safety Alert 496.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.