Negative pressure injury to a diver

During diving operations on a subsea manifold in 140 msw, work was being undertaken to install additional four inch pipe spools in a well bay, to enable connection of a well to the manifold. The spools had been transported to the vessel with wooden blind protectors on the flange faces to prevent impact damage. These did not have pre-drilled vent holes and were to be replaced onboard the vessel with standard donut protectors. However, two assemblies were apparently overlooked and were subsequently deployed subsea with the unvented wooden blinds still in place.

At the time of the incident, the diver had manoeuvred the spool piece close to its final position, removed the tie wrap and then attempted to lever the wooden blind off the flange face using his knife. It appears that the blind then imploded, due to the build-up of negative pressure, pulling the diver’s hand through the blind and into the spool, causing a fracture to the arm and dislocation of the thumb, bruising and swelling.

Initial investigations indicate that a number of the existing checks and controls in the company procedures and safe working practices failed because they had not been adhered to:

• The actions documented in the project risk assessment to check blinds for vent holes were not systematically closed out;
• The assembly was overboarded with the wooden blind in place and this went unnoticed;
• The diver should not have attempted to lever the blind off the flange face; nor should he have placed himself in front of the flange.