LTI – ankle injury caused during lifting operation

  • Safety Flash
  • Published on 18 August 2021
  • Generated on 24 January 2026
  • IMCA SF 23/21
  • 2 minute read

During a jacket lifting operation, as the crane was slewing, the jacket started rotating.

What happened?

During a jacket lifting operation, as the crane was slewing, the jacket started rotating. The rigging crew used a steering line in an attempt to stop the jacket rotating. During this attempt a crew member stumbled while trying to hold on to the steering line.

Two steering lines were attached to the jacket to assist with controlling jacket rotation during the lift. These steering lines were used to control jacket orientation until such times that tugger lines attached to the lift rigging could be effectively used for the remainder of the lift. After raising the jacket 3 m from the deck the crane slewed to port. During slewing it became apparent that one of the steering lines was too short and had to be released. At this point the jacket started rotating. The 2nd steering line was now being used to ‘brake’ the jacket rotation - however, this steering line also had to be released. Before it was released, the member of the crew holding onto the line, stumbled and fell which resulted in a broken ankle and fibula.

Jacket began rotating as the crane slewed

What went wrong?

Our members investigation revealed that:

  • The injured crew member was not a member of the rigging team and had crossed the barrier put in place to prevent personnel not involved in the lift operation from entering the lift path.

  • One of the steering lines was too short.

  • There was an alternative tugger arrangement however verification offshore showed that it was not feasible to use this arrangement owing to clashes with jacket furniture.

Actions

  • Only members of the rigging team should be actively involved in the lift.

  • People who are not part of the rigging team should not assist the rigging team and should remain well clear of the lifting operation (do not cross barriers).

  • Verify during Toolbox talk and last minute risk assessment that all steering lines are correct, including sufficient length.

  • Ensure any tugger line arrangement made during the engineering phase is verified prior to the offshore operation.

Members may wish to refer to:

Latest Safety Flashes:

Dropped GRP cover during subsea lifting

A vessel was lifting and relocating a Pipe Line End Manifold (PLEM) GRP Top Cover when the load became detached and dropped approx. 7m.

Read more
Umbilical support frame made contact with passing vehicle on public road

Whilst travelling, a contractor transporting umbilical support frames (USFs) made contact with a passing vehicle as one of the frames dropped down.

Read more
Petrol driven equipment left stored in an emergency generator room

Stored snowblower created an unnecessary fire and explosion risk, as well as blocking access around critical equipment.

Read more
Mechanic got burns due to fire in portable generator

During refuelling, petrol (gasoline) spilled around generator and ignited.

Read more
Some positive findings and good practices

Collection of some positive findings and good practices.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.