Near miss/positive: Internal O-ring seal found damaged on fuel system
- Safety Flash
- Published on 14 August 2020
- Generated on 28 October 2025
- IMCA SF 24/20
- 2 minute read
What happened?
In a vessel alongside, a new fuel gas cylinder was connected to a gas-powered forklift truck.
When the delivery valve was opened gas leaked from the connection between the cylinder and the hose.
The cylinder was removed and the internal O-ring seal was found to be damaged.
A replacement cylinder was brought to the forklift but before fitting it the crew member checked the condition of the O-ring and found that it too was damaged. Fortunately, a number of full spares are carried on board and one was found that was in good condition.
The two cylinders with faulty O-rings were returned to the supplier for fitment of the correct O-rings. The branch manager of the gas supply company was alerted to the incident. He was most concerned that the cylinders were delivered to a customer without proper examination of the O-rings. They took this as a serious quality control issue and apologised for the occurrence, eventually tracing the batch of refills to a particular time, place and person.
What went right?
- Supplier was able to remedy a quality control issue.
- The two faulty cylinders were exchanged before the vessel sailed (after which time return and exchange would not be possible and cargo operations could have been jeopardised).
- Crew became aware that the fact that the gas cylinder was full did not guarantee it was in proper safe condition. They checked.
Recommendations
- Closely examine exchanged or pre-used equipment for proper condition, especially where potentially hazardous materials or stored energy is concerned. It always pays to check.
- O-ring seals are small but vitally important components which should be treated with the greatest of respect.
Related Safety Flashes
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IMCA SF 12/17
25 May 2017
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IMCA SF 09/17
3 May 2017
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