Latent trip hazards

  • Safety Flash
  • Published on 5 April 2019
  • Generated on 25 February 2026
  • IMCA SF 06/19
  • 2 minute read

A member reports several trip hazards in vessel machinery spaces.

What happened?

On one occasion, a crew member entered the emergency generator room, stepped on an exposed support gusset, and twisted their left foot and ankle resulting in a lost time injury (LTI).

On another occasion, a crew member on routine watch keeping duty tripped on an uneven surface in the upper bow thruster room, causing a medical treatment case (to the shoulder).

A Member reports several trip hazards in vessel machinery spaces
Investigations confirmed that depending on the age and design of the vessel, many latent hazards have been present, usually from design/construction, or because of engineering changes during the life of the vessel

What were the causes?

Investigations confirmed that depending on the age and design of the vessel, many latent hazards have been present, usually from design/construction, or because of engineering changes during the life of the vessel.

Much of the time, these hazards remain latent and do not result in injury.

Uneven surfaces were the cause of both incidents.  One was due to a redundant support gusset located on top of a step and the other because of multiple uneven walkways.

What lessons were learned?

Latent hazards can be eliminated by:

  • Including human factors in the design of vessels.

  • Eliminating uneven surfaces.

  • Applying management of change (MoC) to any engineering design changes and when not possible to eliminate, use of signage (‘tiger tape’) to identify uneven surfaces.

  • In addition, keeping all access ways clear, use of non-skid paint, keep surfaces clean of grease/dirt, ensure lighting is adequate and wear appropriate footwear and personal protective equipment (PPE) that is in good condition and fastened properly.

What actions were taken?

A fleet wide latent hazard hunt was conducted, focused on all lessons learned.  Many similar hazards were identified and rectified immediately and/or included in maintenance schedules including an MoC process.

Latest Safety Flashes:

Fall from height during mooring due to rope tension reaction

Rope became entangled with the propellor during mooring operations of a tanker causing the operator to lose balance and fall onto the lower platform.

Read more
Missing protection – progressive wear on hydraulic hoses causes damage

During an inspection, several hydraulic hoses and fuel hoses were found in direct contact with surrounding surfaces and sharp edges.

Read more
Small engine room fire – flammable object ignited

While ramping up the starboard main engine, a small flammable foreign object ignited.

Read more
Positive: damage to Fast Rescue Craft davit wire rope caught before failure

During routine checks, it was observed that the FRC davit wire rope had a visible fracture at the socket termination area.

Read more
BSEE: Miscommunication and trapped pressure causes injury during valve maintenance

BSEE has published Safety Alert 509 relating to a gas release incident on an offshore platform.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.