Worker got something in the eye – safety glasses slightly askew

  • Safety Flash
  • Published on 6 July 2026
  • Generated on 6 July 2026
  • IMCA SF 12/26
  • 2 minute read

A workers safety glasses were slightly offset (creating a small gap) which allowed a fragment of hot slag to get in his eye.

What happened?

A worker was conducting hot-work (oxy-arc cutting bearings out of the middle of a seized roller). After the cutting was finished, the worker lifted his protective faceguard to take a better look at the job, leaving his safety glasses on. He then used a hammer to try to remove some slag. Some slag flew off the job. His safety glasses were slightly offset (creating a small gap) which allowed a fragment of hot slag to get in his eye which resulted in a thermal burn from heat contact. The worker received first aid, flushing the eye with saline solution and then a patch. Following further first aid treatment he made a full recovery.

Why did it happen?

Although the worker performed the task following correct procedures and documentation, there was a momentary loss of focus which contributed to this incident, where after lifting the face shield, the worker did not stop and ensure the safety glasses were correctly placed covering eyes.

A fuller understanding of the risks involved might have led to the worker being more thorough and more careful with his eye and face protection. 

What do we learn?

  • Stop and think – take time to think things through.
  • Could your PPE but almost but not quite right? Are there gaps in YOUR armour?
  • Is your PPE in good condition, or have you just put it on without checking it or looking it over, making sure it fits right and is OK? This applies not only to safety glasses but to helmets, fall protection, life-jackets…
  • PPE is cheap and you can always get more: you’ve only got two eyes!

Members may wish to refer to:

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