SWL plate dropped from crane block

  • Safety Flash
  • Published on 17 September 2025
  • Generated on 17 September 2025
  • IMCA SF 17/25
  • 2 minute read

An “SWL” plate weighing 0.9kg fell from the auxiliary hook block and landed on the main deck of a newly purchased vessel. 

What happened?

No one observed the plate fall so the height cannot be confirmed; potentially the plate fell 125 metres, due to the height of hook when the plate was last observed. The plate was redundant as there is a clearly painted SWL on the hook block.  

The vessel had been handed over from the shipbuilder less than a year before the incident. The shipbuilder installed the SWL plate on hooks although this was not included in the hook block specification drawings. 

What was the cause?

  • Previous internal dropped object inspections and daily crane pre-start checks, which include dropped object assessments, had not identified this hazard.
  • The SWL plate was installed on the hook but was not included in hood block specifications.
  • Galvanic corrosion: the use of dissimilar metals—stainless steel and aluminium—led to accelerated galvanic corrosion, which is believed to have caused the rivets to fail and the plate to detach.

Actions and lessons

  • A check was made of all other SWL plates on all hooks and equipment that could pose a DROPS risk;
    Fed back to shipbuilder and crane manufacturer to reduce the likelihood of a similar event occurring elsewhere.
  • A third-party DROPS inspection on the vessel was brought forward to a reasonable time when modifications were completed and after the handover of the vessel.
  • Could there be other objects at height or elsewhere on the vessel that exist but are not in the specifications or in the General Arrangement drawings?

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