LTI – fingertip pinched by wire sling

  • Safety Flash
  • Published on 3 October 2023
  • Generated on 23 June 2025
  • IMCA SF 23/23
  • 2 minute read

A rigger suffered serious injury when his finger got trapped between a sling and one of the forks of a fork-lift truck.

What happened?

The incident occurred when the rigger was installing a steel wire sling on one fork of the fork-lift truck in stand-by, and the fork-lift operator started to lift the fork without instruction or alert from the banksman nearby.

A rigger suffered a serious injury when his finger got trapped between a sling and one of  the forks on a fork-lift truck. The incident occurred when the rigger was installing a steel  wire sling on one fork of the fork-lift truck in stand-by, and the fork-lift operator started  to lift the fork without instruction or alert from the  banksman nearby.

What went wrong?

  • The experienced fork-lift operator started to lift the fork without any instructions, without any reference to the Banksman who was the person through whom communication ought have been channelled.

  • The rigger took no account of the fact that his fingers were IN THE LINE OF FIRE.

  • Neither the task nor its risks were suitably assessed by the lifting team.

What were the causes?

Our Member identified the following as causes:

  • complacency – the fork-lift operator acted without thinking, based on previous experience

  • lack of communication.

Lessons learned

  • Always wait on clear instructions or signals from the Banksman during lifting operations, particularly if you don’t have a clear overview of the work area.

  • Think through where you position yourself – keep out of the line of fire.

  • Ensure everyone involved in the task takes part in, and is properly briefed at, a toolbox meeting before starting, and that this meeting covers all the hazards involved.

  • Our Member took steps to arrange for this particular task to be done in a different way in order to prevent recurrence.

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