Umbilical management – near miss

  • Safety Flash
  • Published on 11 January 2023
  • Generated on 15 September 2025
  • IMCA SF 02/23
  • 2 minute read

A diver was working with the barge crane to remove two sleepers from under a newly installed 16” x 45 ft (40cm x 13.5m) repair spool.

What happened?

The crane was rigged directly onto the sleepers to be moved. Once the sleepers cleared, the pipeline moved and rolled over a section of the divers umbilical. The diver discovered that his umbilical was trapped and was able to free it himself. Visibility was excellent, it was daylight, and the diver was able to move his umbilical over to a suspended section of pipe, and was unharmed.

A diver was working with the barge crane  to remove two sleepers from under a  newly installed 16” x 45 ft (40cm x 13.5m)  repair spool. The crane was rigged  directly onto the sleepers to be moved.  Once the sleepers cleared, the pipeline  moved and rolled over a section of the  divers umbilical. The diver discovered  that his umbilical was trapped and was  able to free it himself. Visibility was  excellent, it was daylight, and the diver  was able to move his umbilical over to a  suspended section of pipe

Figure 1: Driver trapped the umbilical when removing sleeper support pipes from under 45ft repair spool

 

What went right?

  • Both diver and supervisor were very experienced and were able to work very quickly on a solution.

  • This was a decompression dive that did not exceed the planned bottom time.

What were the causes?

  • Procedural – no procedure existed for the sleeper removal, due to an oversight during the project planning phase.

  • Human Performance – the diver did not recognise the line of fire umbilical management hazard.

  • Human Performance – the Dive supervisor did not call an “all stop”, due to a lack of full procedural understanding. No management of change (MoC ) was created.

Actions

  • Develop a removal procedure to include the removal of the diver’s umbilical from the bottom, before starting the operation.

  • Review with the entire crew the Umbilical Management process and sleeper removal procedure.

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