Stored energy – Worker scalded when hot ash dropped into water
- Safety Flash
- Published on 13 July 2017
- Generated on 3 September 2025
- IMCA SF 17/17
- 2 minute read
The UK HSE reports that a company was fined after a worker received severe burns to his upper body and face.
What happened?
The incident occurred when a worker was attempting to dislodge a blockage in an energy-from-waste furnace at a recycling plant.
The injured person opened two hatches on a chute which took burnt waste away. He used a metal pole to dislodge the blockage. In doing so the waste dropped into a pit filled with water and a plume of hot ash and steam erupted from the hatches causing severe burns to his upper body and face as he turned to escape.
What went wrong? What were the causes?
The UK HSE investigation found that there was inadequate consideration or assessment of the risk to which workers were exposed during this task. This meant the system of work they had wasn’t sufficient to stop the incident happening.
It was also found that the company failed to implement appropriate systems to manage and supervise this workplace activity. This meant the limited measures they had put in place were not followed.
The UK HSE inspector observed that it was essential that companies recognise and understand problems and put procedures in place to prevent them from happening, and introduce engineering controls and systems of work that prevent people being injured.
Related safety flashes
-
IMCA SF 30/16
9 November 2016
-
IMCA SF 22/16
1 September 2016
IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.
The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.
All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.
IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.
The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.
Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.