UK HSE: Two workers suffer multiple burn injuries

  • Safety Flash
  • Published on 15 September 2020
  • Generated on 23 June 2025
  • IMCA SF 27/20
  • 1 minute read

What happened?

An oil refinery company was sentenced for safety breaches after a 2013 incident in which two workers suffered life-changing injuries from an uncontrolled release of high pressure and high temperature steam.

The two workers, one of whom was an apprentice were re-assembling high pressure steam pipework following maintenance of a steam turbine driven pump.

See press release here.

What were the causes? What went wrong?

During the process, they were exposed to an uncontrolled release of high pressure, high temperature steam of around 250°C. The uncontrolled release resulted in the 53-year-old employee receiving burns to his lower back and legs, and the 20-year-old apprentice receiving extremely serious burns to his torso, chest, arms and legs. At the time of the incident, these injures were life threatening.

Investigation found a series of failures with the company’s “safe system of work”. A number of personnel involved in the implementation of the company’s safe isolation procedure of the steam system had failed to complete all the required checks and verifications to reduce the associated risks.

Latest Safety Flashes:

NTSB: Vessel crane contact with shore-side crane

The National Transportation Safety Board of the United States (NTSB) has published a report and an investigation.

Read more
Dropped pallet during forklift operation

A pallet containing a load weighing 500kg dropped off a flatbed truck in close proximity to a delivery driver.

Read more
Dropped object hazard: access hatch to the communication dome

During a routine scheduled safety inspection of the main mast, it was discovered that the access hatch to one of the communication domes had fallen off.

Read more
Lock out/Tag out and unauthorised electrical connections/disconnections
Read more
MAIB: Is your Lead-Acid battery safe?

The UK Marine Accident Investigation Branch has published Safety Digest 1/2025, consisting of lessons from recent Marine Accident Reports.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.