Smouldering coiled extension cable

  • Safety Flash
  • Published on 12 August 2019
  • Generated on 9 July 2026
  • IMCA SF 19/19
  • 1 minute read

While ventilating a manhole in the engine room, the fire alarm was triggered when an electrical extension lead overheated, melting the insulation and started smouldering.

What went wrong?

Investigations confirmed that the electrical extension lead was not laid out in the correct manner and was still around 80% coiled. Also, the extension lead was the incorrect specification for the task of providing power to the blower.

While ventilating a manhole in the engine room, the fire alarm was triggered when an electrical extension lead overheated, melting the insulation and started smouldering.

What were the causes?

  • Seafarers were unaware of the need to run out all the extension lead when using them.

  • The extension leads available on board were not of an appropriate or correct specification.

What lessons were learned?

  • Provide correct, fit for purpose specification extension leads.

  • Ensure coiled electrical leads are unwound totally prior to use and include such instructions in safety management system (SMS) and on coil casing.

  • Positive: All fire systems were operational, checked, drilled and crews reacted immediately alarm sounded.

What actions were taken?

  • Thorough audit of all extension leads to ensure correct specifications, and removed all non-approved leads.

  • Add electrical lead management to power and hand tools procedures, training and challenge tests in vessel SMS.

Latest Safety Flashes:

Severe injuries following falling off a freight container

A truck driver slipped and fell from a container leading to severe injury.

Read more
Watertight doors left open

Watertight doors in the Engine Room and fire doors in the accommodation were observed open on several occasions during a management audit.

Read more
Crew member injured during mooring operation

A crew member used their foot to slow down a running mooring rope, causing them to fall to the deck.

Read more
Worker got something in the eye – safety glasses slightly askew

A workers safety glasses were slightly offset (creating a small gap) which allowed a fragment of hot slag to get in his eye.

Read more
Fire in tumble dryer

A fire was discovered within one of the vessel laundry dryers.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.