Smouldering coiled extension cable

  • Safety Flash
  • Published on 12 August 2019
  • Generated on 7 December 2025
  • IMCA SF 19/19
  • 1 minute read

While ventilating a manhole in the engine room, the fire alarm was triggered when an electrical extension lead overheated, melting the insulation and started smouldering.

What went wrong?

Investigations confirmed that the electrical extension lead was not laid out in the correct manner and was still around 80% coiled. Also, the extension lead was the incorrect specification for the task of providing power to the blower.

While ventilating a manhole in the engine room, the fire alarm was triggered when an electrical extension lead overheated, melting the insulation and started smouldering.

What were the causes?

  • Seafarers were unaware of the need to run out all the extension lead when using them.

  • The extension leads available on board were not of an appropriate or correct specification.

What lessons were learned?

  • Provide correct, fit for purpose specification extension leads.

  • Ensure coiled electrical leads are unwound totally prior to use and include such instructions in safety management system (SMS) and on coil casing.

  • Positive: All fire systems were operational, checked, drilled and crews reacted immediately alarm sounded.

What actions were taken?

  • Thorough audit of all extension leads to ensure correct specifications, and removed all non-approved leads.

  • Add electrical lead management to power and hand tools procedures, training and challenge tests in vessel SMS.

Latest Safety Flashes:

Vessel ran aground

A vessel on a short voyage ran aground while navigating through a narrow channel at low tide.

Read more
Fire in the engine room – fuel spray fire

A fire broke out on the starboard main engine due to a leak from the fuel pipe connection.

Read more
Fire hazard: missing splash tapes on fuel hose connections

It was observed that several engine fuel hose connections were not fitted with splash tapes.

Read more
Dropped pallet during cargo transfer

A plastic pallet loaded with plastic lube oil drums fell while being hoisted.

Read more
Positive – Enhancing safety communication through digital monitors

All crew and office personnel have 24/7 access to essential safety and operational updates.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.