UK HSE: Employee fatally injured while moving heavy equipment

  • Safety Flash
  • Published on 13 September 2021
  • Generated on 20 October 2025
  • IMCA SF 25/21
  • 1 minute read

The UK Health and Safety Executive (HSE) has fined a company whose employee was fatally injured while moving heavy machinery.

What happened?

Workers were moving a large and heavy milling machine using a forklift and machine-moving skates.

During the work, the machine became unstable and toppled over onto one of the workers, causing fatal head injuries.

What went wrong?

Investigation found that company had failed to:

  • Assess and plan the task of moving the machine.

  • Determine a safe system of work.

  • Provide clear instructions to the workers.

  • Supervise the activity.

In addition, the skates used were not adequately maintained nor subject to a suitable inspection programme to ensure that they were safe to use.

The inspector noted that:

“the lifting and movement of heavy machinery is a specialist and often complex task requiring significant planning, expertise, knowledge and specialist equipment to ensure the risks are controlled.”

Latest Safety Flashes:

Crane cab access platform collapsed

On a vessel crane, the access platform to the crane cab failed catastrophically. 

Read more
Positive: Worn mooring lines spotted and replaced before they parted

It was observed that mooring ropes had nearly reached breaking point.

Read more
Dropped object due to over-ridden limit switch

A limit switch on a crane was over-ridden, resulting in wires parting and objects falling from the crane.

Read more
Worker suffered eye injuries in electric arc incident

A Vessel ETO (Electro-Technical Officer) sustained light burn injuries to the eyes.

Read more
USCG: Lithium-Ion battery system installations

The United States Coastguard has published Safety Alert 14-25 relating to Lithium-Ion (Li-Ion) battery system Installations.

Read more

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of the entire offshore industry.

The effectiveness of the IMCA Safety Flash system depends on the industry sharing information and so avoiding repeat incidents. Incidents are classified according to IOGP's Life Saving Rules.

All information is anonymised or sanitised, as appropriate, and warnings for graphic content included where possible.

IMCA makes every effort to ensure both the accuracy and reliability of the information shared, but is not be liable for any guidance and/or recommendation and/or statement herein contained.

The information contained in this document does not fulfil or replace any individual's or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.

Share your safety incidents with IMCA online. Sign-up to receive Safety Flashes straight to your email.